Product Detailed Description
The Thinnest Rigid Mailer
Not all contents require substantial protection. Enclosed products with self protective packaging. Soft goods without crush concern. Items shipped within outer containers requiring only presentation shell. Boxboard provides rigidity sufficient for shape retention, print quality superior to heavier substrates, material efficiency minimizing cost and environmental impact.
We manufacture boxboard mailer boxes for applications where presentation exceeds protection in priority.
Material Specifications
Caliper Range
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12-16pt — Maximum flexibility, lightweight, economical, suitable for soft goods and enclosed items
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18-20pt — Moderate rigidity, improved handling, standard folding carton range
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22-24pt — Maximum boxboard rigidity approaching chipboard threshold, enhanced protection
Surface Quality
Clay coated one or both sides. Bright white, smooth, superior ink adhesion, fine detail reproduction.
Substrate Options
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Solid bleached sulfate — Premium white, food contact suitable, maximum brightness
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Coated natural kraft — Slightly warm tone, sustainable association, print quality compromise
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Recycled content — Post consumer waste fiber, visible speckling, environmental positioning
Structural Configurations
Tuck Top
Standard folding carton closure. Front flap tucks into dust flaps. Efficient assembly, adequate retention for appropriate contents.
Sleeve
Two piece construction with tray and sliding cover. Rigid protection, reveal ceremony, premium presentation.
Pillow and Gusseted
Flexible formats for soft goods, apparel, textiles. Minimal structure, maximum material efficiency.
Two Piece Setup
Base and lid configurations. Maximum opening access, display presentation, storage repurpose.
Print and Finish Execution
Lithographic Quality
Fine screen capability, photographic reproduction, detailed illustration. Premium print on economical substrate.
Foil Stamping
Metallic accent possible despite lighter substrate. Careful die pressure calibration preventing crush.
Embossing
Light embossing achievable. Heavy embossing risks substrate fracture.
Spot UV
Gloss contrast creating visual interest, hierarchy, sophistication.
Soft Touch Coating
Premium tactile upgrade available on appropriate substrates.
Appropriate Applications
Soft Goods
Apparel, textiles, accessories without rigid components. Contents provide interior structure, boxboard provides exterior presentation.
Enclosed Products
Items already in protective packaging — bottles, jars, tins, cases. Boxboard as presentation layer, not primary protection.
Lightweight Items
Jewelry, cosmetics, stationery, small accessories. Minimal shipping stress, presentation priority.
Gift and Premium
Presentation emphasis over shipping durability. Hand delivery, courier service, or outer container protection.
